Bigbagnat

Emergence of natural materials (hemp-flax) for recyclable and compostable big bags

The Big Bag Nat project aims to develop big bags using natural materials (linen and hemp). The production of big bags generates 800,000 tonnes of plastic worldwide every year. Nearly 65% are single-use and 50% of these are recycled, but never reused in the manufacture of new big bags. The Big Bag Nat project, which aims to replicate the mechanical behaviour of synthetic big bags as closely as possible, will need to overcome obstacles in the design of the yarns, the choice of weaves and the appropriate weaving techniques, while optimising the environmental performance of the processes used at each stage of the design. The project aims to use both short and long fibres from flax and hemp; the appropriate preparation of the fibres will also be a challenge for the project, as techniques for retting hemp fibre, for example, are still poorly understood.
To confirm the environmental benefits of the solution developed, an LCA will be carried out and recycling solutions for the various components of the new Big Bag will be proposed.

GENERAL INFORMATIONS
  • I-DEMO régional project (ex-FUI) – BPI-France;
  • Start :  01/01/2025 – Stop :  01/ 06/ 2028  
  • Total cost: 1,9 M€
  • Régions involved : Hauts de France et Bourgogne-Franche Comté
  • Partners: So Bag (Porteur); Peignage-Dumortier;  Safilin; Bastien-Tissage; ENSAIT
  • Subcontractors :  Van Robaeys Frères (fibres); SRTN tressage (strap/cords); J. Toulemonde (Fils de couture); Euramaterials 

 

GEMTEX action in BIGBAGNAT

WP2, WP3 & WP4:

  • Multi-scale characterisation (ribbons, threads, fabrics) based on flax/hemp
  • Definition of technical data sheets for these semi-finished products for the application
  • WP3: Optimisation of fabric architecture for the application
  • WP4: LCA on the product value chain

 

In General

  • GEMTEX grant (marginal costs): €422k (including €307k HR)
  • Contributors teacher researchers: D. Soulat; M. Ferreira; A.R. Labanieh; R. Benkirane
    Technical contributors: N. Dumont; Metrology/Weaving Technician
  • 1 Thesis: Kim Lê Giraud (Oct. 2025);
  • 1 Post-doc (Jan. 2026): Margot Chalard
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